Trench hard seal OS&Y gate valve
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  • Trench hard seal OS&Y gate valve

I. Structural Features and Applications

Structural Features

  • Groove Connection Design Uses grooved ends (compliant with GB 5135.11-2019 "Automatic Sprinkler Fire Suppression Systems Part 11: Grooved Pipe Fittings"), connecting quickly to pipes via grooved clamps. Installation does not require flange bolts, and construction efficiency is 30% higher than flange connections. Suitable for small and medium-sized pipes DN50~200. The clamp sealing surface is equipped with a nitrile rubber gasket (oil-resistant, anti-aging).
  • Hard Seal Structure The sealing surface between the gate and valve body uses Metal-to-metal hard seal The gate is overlay welded with 13Cr stainless steel, and the valve body sealing surface is overlay welded with cemented carbide. The surface hardness is ≥HRC55, wear-resistant, and resistant to particle erosion. Leakage rate ≤0.1% × rated flow (according to GB/T 13927-2008 hard seal test standard). Suitable for media containing a small amount of solid particles or high-temperature media.
  • Rising Stem Design The stem rises and falls synchronously with the gate and is exposed. The valve opening can be visually judged by the stem extension length, facilitating on-site condition monitoring. The stem uses trapezoidal threads (pitch 3~6mm), with stable closing torque, suitable for manual or simple drive device operation.
  • Simplified Structure without Signal Without any electrical signal devices, focusing on basic on/off functions. The structure is more compact, with a low failure rate, and maintenance costs are 40% lower than signal valves. Suitable for scenarios without the need for status monitoring.

Applications

Mainly used in piping systems requiring quick installation, hard sealing (wear-resistant/high-temperature), and no signal feedback. It cuts off or connects water, oil, industrial media, etc., containing a small amount of particles. Suitable for industrial circulating water pipelines, non-signal sections of fire protection systems, municipal drainage (including sand), small chemical pipelines, etc., especially suitable for small and medium-sized piping systems with grooved connection standards.
 

II. Main Technical Parameters (According to National Standard Conventional Values)

Item Parameter Range
Nominal Pressure (PN) PN16 (1.6MPa), PN25 (2.5MPa)
Shell Test Pressure 1.5 times the nominal pressure (2.4MPa for PN16, 3.75MPa for PN25)
Sealing Test Pressure 1.1 times the nominal pressure (1.76MPa for PN16, 2.75MPa for PN25)
Applicable Medium Clear water, oil, industrial water containing a small amount of particles (particle size ≤3mm), municipal sewage (sand content ≤5%)
Applicable Temperature (°C) -20~300 (hard seal metal material adaptation, specific according to material classification)
Nominal Diameter (DN) DN50~200 (conventional diameter for grooved connections, large diameter can be customized)
Connection Method Grooved (compliant with GB 5135.11-2019, clamp fits the same specification grooved fittings)
Implementation Standard GB/T 12232-2005 (general gate valve), GB 5135.11-2019 (grooved connection), GB/T 13927-2008 (hard seal test)

 

III. Main Component Materials (Conventional Configuration)

Product Part Material (National Standard Conventional Material)
Valve Body / Valve Cover Cast steel WCB (compliant with GB/T 12229-2005, suitable for medium and high pressure) or ductile iron QT500-7 (low pressure scenarios)
Gate Cast steel + 13Cr stainless steel overlay welding (sealing surface hardness ≥HRC55, wear-resistant)
Stem 45# steel (quenching and tempering treatment) or 304 stainless steel (corrosion-resistant scenarios, compliant with GB/T 1220-2007)
Grooved End Integrated casting with the valve body, groove dimensions comply with GB 5135.11-2019 (groove width, groove depth tolerance ±0.1mm)
Sealing Element (Groove) Nitrile rubber NBR (oil-resistant, hardness 70±5 Shore A, compliant with GB/T 5574-2008)
Stem Nut Copper alloy ZCuAl10Fe3 (wear-resistant, reduces closing torque)
Handwheel Cast iron (powder coated surface, with "open/close" markings, diameter adapted to operating torque)

 

IV. Main Outline and Connection Dimensions (Unit: mm, According to National Standard Conventional Values)

Nominal Diameter DN Groove Outer Diameter Dg Groove Width C Structural Length L Total Height When Fully Closed H1 Total Height When Fully Open H2 Handwheel Diameter D0 Operating Torque (N·m)
50 60.3 11.9 178 350 480 180 ≤80
65 76.1 11.9 190 390 530 200 ≤100
80 88.9 11.9 203 430 580 200 ≤120
100 114.3 11.9 229 480 650 240 ≤150
150 168.3 11.9 267 600 820 320 ≤200
200 219.1 11.9 292 720 980 400 ≤250

 

V. Application Scenarios

  • Industrial circulating water system Factory cooling water, chilled water pipelines (including a small amount of scale particles), hard seal wear-resistant, grooved connection for quick maintenance (in accordance with GB 50235-2010 "Construction Code for Industrial Metal Pipeline Engineering").
  • Non-signal section of fire system Spray system branch pipes, fire hydrant branch pipes non-monitoring section, no signal feedback required, grooved connection suitable for rapid construction (in accordance with GB 50974-2014 requirements for non-signal valves).
  • Municipal drainage network Community rainwater pipes, township sewage main pipes (including sediment), hard seal anti-scouring, exposed stem design for easy inspection and status judgment (adaptable to GB 50268-2008 construction code).
  • Small-scale chemical pipelines Oil, low-concentration acid-base transport pipelines (hard seal resistant to medium corrosion, no signal structure to avoid circuit corrosion risk).

 

Keyword

Trench hard seal OS&Y gate valve
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  • Trench hard seal OS&Y gate valve

Trench hard seal OS&Y gate valve

Trench hard seal rising stem gate valve (without signal) is our company's conventional model, with core advantages: trench connection for quick installation, hard seal for wear resistance and particle resistance, rising stem for intuitive opening degree, and simple structure without signal (low maintenance). Produced according to national standards such as GB 5135.11 and GB/T 12232, it is suitable for PN16/25, DN50~200, and applicable to industrial, fire protection, municipal and other scenarios requiring hard sealing and without monitoring. It features reliable structure, high cost performance, and meets the basic on-off needs of small and medium-sized pipelines.

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